1949 I am from the future

[309] Shocking!Fully automatic spinning assembly line!

Factory Manager Zhao finished speaking, and led everyone to the workshop.

So, following Factory Manager Zhao, all the big boys in suits and leather shoes came to the newly rebuilt fully automatic spinning workshop of the [-]th National Cotton Factory full of curiosity.

The reason why we directly visit the fully automatic spinning workshop is that the equipment here is not a technology that can be learned at a glance. The fully automatic machinery runs in an almost completely enclosed all-metal shell, and only a few parts are equipped with plexiglass covers. .Ordinary engineers can't get a glimpse of its mystery without opening the metal cover.Moreover, even if the safety protection cover is opened, the technicians these days can only be dumbfounded, and they can't understand why the textile machine can be made so precise.

"Director Zhao, you really deserve to be a state-owned enterprise. You are funded by the people's government. You are indeed rich and powerful. Even the cement floor has been painted! The work clothes of the workers are so clean." Hu Songchuan, the boss of Dacheng Textile, praised road.

The other big bosses were also amazed at the light green painted floor in the workshop. It was indeed the first time for these big bosses to see such a clean factory building, and it was normal to express such emotions.

Director Zhao explained: "Our fully automatic spinning workshop uses high-speed precision equipment, such as our 16000 spinning machine, which has requirements for dust, and the size of solid particles in the air must be controlled. Therefore, our The workshop is regularly dusted every day. As for the work clothes of the workers, they are indeed newly changed. Now the whole factory is uniform, regardless of the factory manager, engineer or ordinary workers, all of them are light blue! Hehe. Let’s take a look at our raw cotton machine first. Processor."

Director Zhao pointed to the large cotton picking machine that was three meters by six meters.At this time, the cotton picker was working, quietly pulling out a thin layer of raw cotton felt with a thickness of [-] mm from the bundled cotton pile with a lifting needle roller.

"This, this, this machine still needs to be used to fetch cotton? In our factory, the workers pull it by hand. This cotton fetching machine is beautifully painted! Is it all made of steel? Oh boy, why is it so big! Also, Where did the cotton felt go? Why is there no worker to pick it up!" Boss Hu of Dacheng Textile was obviously very surprised.

Director Zhao chuckled and said: "After the cotton felt with a thickness of [-] mm is removed, the cotton taking machine will decompose it into cotton balls, and then it will be drawn into the mixing cleaning machine through the high-speed air pipe installed on the cotton taking machine. Look, everyone, That's the pipeline."

Everyone was surprised to find that a clean stainless steel pipe was connected to the mixing cleaning machine with a cold metal glow.

"Director Zhao, you are so generous! All these tasks are handed over to the machine!" A boss said with emotion.

Director Zhao smiled noncommittally and said: "Our air mixing cleaner will use super-high-speed airflow to expand and comb the impurities such as leaves, branches, and broken soil mixed in raw cotton. Everyone, come and have a look, that's over there. The two machines, each of which can blow 500 kg of cotton per hour, are clean and spotless. After being cleaned and combed by high-speed airflow, the cotton wool is white and clean, but it still does not come into contact with the outside world, but is directly drawn into the first place by the air duct. Two cleaning machines, that is, comb cleaning machines, perform secondary cleaning to ensure that there are no impurities."

Guo Qingyuan was dumbfounded and said nothing, and Jin Liuru, the director of Henglong Textile Factory beside him, exclaimed: "You don't even need a hand-cranked flower cleaning machine! My God! 500 kilograms of cotton can be cleaned in one hour! This If the job is placed in our Hang Lung Textile, it will take 50 workers to do it from dawn to dusk!"

Factory Manager Zhao said with a smile: "We don't use the card cloth type hand-cranked flower cleaning machine. The cotton that comes out like that is not clean and cannot be combed with high counts. Let's see, after being cleaned for the second time, the cotton that comes out is much more White! Now through the flat outlet, the cotton wool is evenly spread on the working table of the carding machine by the machine to become the raw cotton tire, and then sent into the carding machine by the rolling assembly line. There are countless gears in this automatic carding machine The chaotic and entangled fibers of cotton will be completely combed out, rolled into a thin cotton tire and sent out from the other end, and then the whole cotton tire will be bundled into a thick combed cotton sliver by a bundle machine. During the bundle process, The machine can automatically remove short fibers and knotted fiber particles.”

Jin Liuru was completely shocked when he saw this, how could this be a cotton yarn workshop!It was quiet and tidy, just like a precision instrument manufacturing workshop. He had worked in weaving all his life, and he had never seen such a quiet and tidy cotton yarn workshop.

Jin Liuru said with emotion: "It's amazing! Fully automatic! Fully automatic! My God! This is like a dream!"

Guo Qingyuan's voice was a little trembling, and he said: "Since just now, I haven't seen a single worker. Don't you need a single person in the whole production process from raw cotton to such a beautiful combed sliver!"

Director Zhao said in embarrassment: "It only needs a few porters to pile cotton piles under the cotton picking machine..."

Everyone heard the words and almost fainted!Is this still a textile factory!Is this Nima still a labor-intensive industry!From piles of square piles of tightly pressed raw cotton to the clean, white and delicate combed sliver in front of you, there is no ghost in the whole production process!Just a few movers!

Hu Songchuan of Dacheng Textile said: "My God, in our Dacheng factory, 300 workers are needed just to do this step, and the slivers that come out are not so fine! How can there be such a large output! Director Zhao, you are not engaged in textiles, you are stealing money! With your production speed and efficiency, if there are dozens of cotton yarn workshops, the cotton in the whole of China will not be enough for you in the future!"

Director Zhao said: "The only thing we lack now is equipment maintenance engineers. We have to assign special inspection workers to each part of each machine. The daily equipment maintenance time takes a full 6 hours. If we have enough engineers, we will It only takes two hours to complete maintenance and testing, and restart production.”

Director Zhao continued to walk and said: "This is an automated first-stage yarn processing machine, which is responsible for sending these fluffy sausage-thick combed thick slivers into the drafting machine, and each sliver is continuously drawn and stretched into fine yarns. After the thin fiber bundles, six strands are entangled together to become a second-order yarn sliver with the same thickness but smoother fiber combing. Similarly, this process does not require workers."

Guys, people keep taking out their handkerchiefs to wipe their sweat. They can’t imagine that once this kind of fully automatic monster production line that completely abandons workers is fully rolled out in state-owned factories, how their factories with backward machinery will still produce cotton yarn.

Director Zhao continued to stimulate everyone, and introduced while walking: "This is a roving frame. After sucking in the second-order yarn, the second-order yarn is continuously stretched and thinned in the long pipeline, and at the same time it becomes denser, so that Increase yarn strength evenly until it becomes a roving spindle.”

Jin Liuru carefully took out a roving spindle from the stainless steel trolley, and said in a trembling voice: "Good yarn! Top quality yarn! It's so clean and smooth!"

The rest of Dadong and the factory manager also took up the roving spindles to take a closer look, admiring the excellent quality.

Director Zhao said disapprovingly: "This is just 16/30th of the roving of the cotton sliver, which is not good. Next, it will be sent to a 200-fold yarn machine and continue to be stretched to reduce the density of fiber arrangement and increase the strength of the yarn. After that, after continuous processing by a series of automatic high-power yarn machines, the final yarn is 20 times thinner than the first-order yarn! Next, every 120 spindles will be wound into an industrial bobbin by the automatic winding machine at high speed. In the middle, each spindle After winding, the air knotting machine will automatically complete the knotting work at the joint with the next spindle, and the finally produced industrial bobbins without breaks will be sent to the weaving workshop. During the whole process of winding, we have The optical sensor conducts automatic quality inspection. If a certain section of yarn does not meet the quality requirements, the winding machine will automatically stop, and the machine will automatically cut off that section of cotton yarn that does not meet the quality, then automatically tie knots, and then continue to wind! From a The entire production process from one ton of raw cotton to one ton of 48-count spun yarn only takes [-] hours! Without a full-process automation and quality monitoring system, this is impossible to complete.

According to the current commissioning state of our equipment, it is used to produce 80 counts of combed cotton cloth, which is intended to be used to manufacture high-end shirts for export overseas.It was white as snow! Smooth as silk!Soft as a cloud!I couldn't even imagine what kind of artwork would be produced if 120-count high-weaving combed cotton yarn was produced using Egyptian long-staple raw materials! "

Guo Qingyuan asked in a low voice: "Is there no one in your workshop except for the workers who carry raw cotton, spindles, and bobbins? It is impossible for my spinning factory to complete the yarn output process without 800 people." , the output is much lower than yours! There are nearly [-] workers in my spinning mill, and the output is actually not as good as one of your workshops!"

Director Zhao smiled wryly and said: "Yes, I also know that this is really not conducive to increasing employment, so the superior leaders are currently arranging training for workers to master the maintenance of various components of the production line, and split the work of an equipment engineer into Several copies, come to teach the workers one by one. But even so, we still have a lot of extra workers. Now the group is building a large garment processing factory, and plans to arrange the workers to the garment workshop at that time. Garment manufacturing is a labor-intensive type of work. It takes a lot of manpower."

Director Zhao saw the complex expressions on the faces of the big guys, mixed with various tastes of envy, jealousy and hatred, so he continued to show off with a smile: "When this automated workshop is in normal production, it hardly needs workers to do things. Just keep an eye on the machine. If there is any problem in production, it should be dealt with according to the work manual. If it is time to stop the line for inspection, stop the line for inspection immediately. However, it has been trial run for almost a week now, and there has been no problem. It is probably because the equipment is too New reasons."